Tube End Forming Machine Photos
Typical Forming Processes
- Tube End Flaring (Expanding): Enlarging the tube end diameter for connection or assembly.
- Tube End Reducing (Necking): Reducing the tube diameter at the end for fitting or sealing.
- فلنج کردن: Forming a flange at the tube end for joining applications.
- Beading / Grooving: Creating reinforcement grooves or positioning beads.
- Bulge Forming: Forming raised or hump structures on tube ends.
- Multi-Process Forming: Combining multiple forming steps in one cycle.
Hump Forming / Bulge Forming / Expansion Bulging
کاربردها
- سیستمهای تهویه مطبوع: Used for refrigerant and ventilation pipe processing.
- Automotive Exhaust Systems: Suitable for exhaust pipe end forming and shaping.
- Boilers and Pressure Vessels: Applied in precision pipe end processing.
- Furniture Hardware: Used for metal tube structural components.
- Pipe and Tube Manufacturing: General-purpose tube end forming for industrial production.
Core Design and Advantages
- Dual Independent Stations: Two stations operate independently. While one station is forming, the other can complete loading or unloading, minimizing downtime and increasing throughput.
- Independent Parameter Control: Each station supports separate parameter settings, enabling different tube sizes or forming processes to run simultaneously with high flexibility.
- High Precision Forming: The machine body is made of high-strength cast iron with stress-relief treatment. Combined with a servo-driven system, it achieves accuracy up to ±0.01 mm, ensuring burr-free edges, uniform wall thickness, and stable forming quality.
- عملیات آسان: Equipped with a PLC touch control system, the machine allows parameter storage and one-touch recall. The modular tooling design enables quick die changes for different tube specifications.
- Compact and Durable Structure: Key components ensure stable operation and long service life. Compared with two single-station machines, the dual-station design saves space and simplifies production layout.
Optional Configurations
- Automatic Loading System: Supports continuous feeding for batch production.
- Robotic Integration: Enables automated loading and unloading for higher efficiency.
- Multi-Step Forming Program: Allows continuous execution of multiple forming processes.
- Custom Tooling: Supports non-standard and complex tube end shapes.
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