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Heavy Duty 2-Roll Wire Flattening Machine (Up to 16mm) banner

Heavy Duty 2-Roll Wire Flattening Machine (Up to 16mm)

heavy duty wire flattening machine with coiler alekvs img3
heavy duty wire flattening machine with coiler alekvs img1
heavy duty wire flattening machine with coiler alekvs img4
heavy duty wire flattening machine with coiler alekvs img2
heavy duty wire flattening machine with coiler alekvs img3
heavy duty wire flattening machine with coiler alekvs img1
heavy duty wire flattening machine with coiler alekvs img4
heavy duty wire flattening machine with coiler alekvs img2

Número de modelo: AEK ZQ Series

$7500.00$7200.00
(Precio de referencia)

Este Heavy Duty 2-Roll Wire Flattening Machine is designed for precision metal wire processing, capable of converting round wires into flat, semicircular, or custom-shaped profiles with high accuracy y estabilidad.

Our Wire Flattening Machine caters to wire diameters up to 16 mm, integrating a 2-roll rolling structure, heavy-duty drive system, cooling unit, and optional automatic coiling system, making it ideal for continuous industrial production. It can also be called a wire flattening mill or wire rolling machine for heavy-duty metal processing.

This machine can form round wire into:

  • Flat wire
  • Semicircular wire
  • Light square wire
  • Custom-shaped profiles (with special rollers)
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heavy duty 2 roll wire flattening machine full machine outdoor
flattener drive system gear motor universal shaft straightener
wire flattening production line main machine coiling system

Machine Structure & Key Components

The equipment features a heavy-duty industrial structure for long-term stability:

  • 2-Roll high-precision rolling system
  • Reinforced heavy-duty frame
  • High-torque reducer drive system
  • Industrial transmission system
  • Cooling system
  • Optional automatic coiling/recoiling unit

Rollers & Manufacturing Quality

Rollers are made of alloy tool steel and high-chromium steel, heat-treated and precision-ground for durability. They ensure smooth wire surface and consistent precisión dimensional, with long service life and high resistencia al desgaste.

Machine Performance Features

  • Alta precisión: Stable dimensional accuracy and smooth surface finish.
  • Stable Heavy-Duty Transmission: Consistent torque output and reliable operation.
  • Sistema de enfriamiento: Reduces working heat, extends roller life and improves quality.
  • Automatic Coiling (Optional): Supports continuous production, improves efficiency and reduces labor cost.
  • Compatibilidad con múltiples materiales: Works with steel, stainless steel, copper, aluminum, etc.
  • Fácil operación: User-friendly control (button or touchscreen optional).
flattener core 2 roll rollers wire forming working area
flattener main unit roller frame drive system
full machine flattening host coiling system complete line
heavy duty flattener auto coiling system machine outlet
wire flattening machine 2 roll rollers inlet straightening
flattener coiling unit neat winding of finished flat wire

Customization Options

The machine can be customized to customer requirements:

  • Wire diameter range
  • Roller size and profile
  • Coiling/recoiling system integration
  • Cooling system upgrades
  • Special shaping designs (hexagonal, rectangular, irregular profiles)
flattener core roller area custom color frame universal shaft drive
lake blue 2 roll mill customizable color wire flattening equipment
custom lake blue heavy duty 2 roll wire flattening machine full view

Aplicaciones

Widely used in:

  • Fastener manufacturing
  • Hardware processing
  • Materiales de construcción
  • Componentes automotrices
  • Electrical and cable auxiliary materials
  • Metal craft and structural parts
finished product copper flat wire precision formed
sample comparison copper flat wire showing forming effect
finished area stainless steel flat wire round wire
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This machine combines 2-roll precision rolling, robust reducer drive, cooling system, and optional coiling automation, providing a reliable and efficient solution for industrial wire flattening, rolling and shaping. It is suitable for heavy-duty continuous production lines.

Parámetro AEK ZQ-400 AEK ZQ-500
Tipo de máquina Máquina aplanadora de alambre Máquina aplanadora de alambre
Componentes principales Machine Frame, Motor, Transmission Gearbox Machine Frame, Motor, Transmission Gearbox
Materiales aplicables Low Carbon Steel, Stainless Steel, Copper, Aluminum Low Carbon Steel, Stainless Steel, Copper, Aluminum
Suitable Wire Types Round Wire, Flat Wire, Square Wire, etc. Round Wire, Flat Wire, Square Wire, etc.
Input Wire Diameter ≤ Φ5 mm ≤ Φ8 mm
Roller Size 305 × 150 mm 425 × 150 mm
Velocidad de alimentación 23 rpm 23 rpm
Potencia del motor 7,5 kW 11 kW
Fuente de alimentación 380V / 50Hz 380V / 50Hz
Nivel de automatización Totalmente automático Totalmente automático
Customization Available Available
Características principales Multi-functional, High Automation, Cost-effective Multi-functional, High Automation, Cost-effective
Peso neto 1900 kilogramos 2200 kg
Gross Weight (Packed) 3 Tons 4 Tons
Packing Dimensions (L × W × H) 4150 × 2350 × 1650 mm 4150 × 2350 × 1650 mm
Factory Inspection Video Available Available
Mechanical Test Report Available Available

Complete este formulario para solicitar una cotización. Un miembro de nuestro equipo revisará los detalles y se pondrá en contacto con usted en un plazo de 12 horas hábiles.

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