Hauptmerkmale
The machine combines straightening, flattening, and cutting in one system, allowing continuous operation without manual transfer between processes.
A multi-stage adjustable straightening unit removes bending and twisting of the wire, ensuring stable feeding into the rolling section.
The flattening process uses customized alloy rollers to convert round wire into flat or rectangular profiles with stable dimensions and smooth surface finish.
The CNC cut-to-length system enables precise length setting and batch production, suitable for consistent part manufacturing.
The control system is based on PLC and touchscreen interface, supporting parameter setting, speed adjustment, and basic operation control.
Anwendungen
- Electronic components: lead wires, connectors, flat copper wire
- Hardware products: flat steel wire, stamped parts
- Automotive parts: metal wire forming components
- Wire processing: round-to-flat wire conversion and cut-to-length
- Precision parts manufacturing
Verarbeitungskapazität
- Straightening: multi-stage adjustable rollers for different wire diameters
- Flattening: round wire to flat/rectangular wire forming
- Cutting: CNC cut-to-length with stable repeatability
- Typical tolerance: within ±0.1 mm (depending on material and size)
Hauptkomponenten
- Rolling unit:heat-treated alloy rollers (HRC55+) for wear resistance
- Straightening unit: multi-directional adjustable rollers
- Steuerungssystem: PLC with touchscreen interface
- Drive system: chain or gear transmission
- Struktur: welded steel frame
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